+43 681 81 660 976
Whatsapp Support
+43 681 81 660 976
sales@transformer-switchgear.com
Flexible Copper Bars
 
Günlük Ziyaretçi : 85
Toplam Ziyaretçi : 88404
Transformer Swicthgear
Flexible Copper Braided Busbar

Please send your request to sales@transformer-switchgear.com

Please check more product details at www.flexcopper.com 
 
Flexible Braided Busbar
high power copper braid connectors are used by busbar to transformers, busbars to busducts, busbars to gen sets, busbars to UPS systems, busbars to generators, busbars to isolators, busbars to switches, busbars to circuit breakers, busbars to fuses, busbars to ACBs, busbars to MCCBs and any other electrical connections within a power transmission system.
 
 

PRESS WELDED LAMINATED COPPER SHUNTS
laminated copper electrical shunts are made of several thin layers of laminated copper press-welded to create bonded ends.
 
  RIVETED LAMINATED COPPER SHUNTS
Laminated shunts are designed to customer specified dimensions and tolerances.
To order you need to determine:
1.Shunt type (shape)
2.Lamination leaf thickness (each; i.e. .005, .010)
3.Total shunt thickness (laminations only)
4.Shunt width
5.Shunt length (outside length)
6.Hole diameter - ID
7.Hole pattern and number of holes
8.Hole location from shunt end




 

FLEXIBLE FORGE WELDED PRODUCTS




Insulated Flexible Bar
insulated flexible copper bars are mainly utilised for providing the power connections between busbars and the disconnection devices within an electrical panel. The insulated layered copper allows the flexible copper bar to be easily formed to provide a customised solution.




Copper bar complex projects
Copper busbar fabrication according to customer design



 
 

BRAID AIR AND WATER COOLED

They are manufactured from 0,10 – 0,80 mm cooper wires. We manufacturecontact parts of bars with desired current capacity and measurements. As perorder we produce them with water or aircooling.

The products are sent to customer after performing all the tests of the products.

 
Discover unparalleled quality and efficiency with Haydn Company, where fast production and top-notch customer service converge to meet your diverse needs. 

Some product types we produce:

Earthing straps 
 
Earthing  bonds
 
Transformer braid
 
Busbar braid
 
flat copper braid
 
Flat flexible copper braid.
 
Round copper braid
 
Rope Copper braid
 
Shielding braids
 
knitted Copper mesh

braided copper busbar

braided flexible busbar

flexible braided connector

flexible copper braiding

insulated flexible busbar

water cooled cables

copper laminated flexible connectors

Grounding Braids

At Haydn Company, we take pride in delivering innovative solutions tailored to your specifications. Explore the possibilities of our products and services by visiting www.flexcopper.com. Your journey to reliable and flexible copper solutions begins here. 

Flexible copper bars, also known as flexible copper connectors or braided copper strips, are electrical conductors made from multiple strands of copper wire woven or braided together. These flexible bars are designed to provide a highly conductive and flexible solution for connecting various components in electrical systems. They offer advantages in terms of flexibility, heat dissipation, and ease of installation compared to rigid copper bars.

Key features and applications of flexible copper bars include:

Features:

  1. Flexibility: The multiple strands and braided structure of flexible copper bars allow them to bend and conform to different shapes, making them suitable for applications with tight spaces or where flexibility is required.

  2. Conductivity: Copper is an excellent conductor of electricity, and the multiple strands in flexible bars enhance the overall conductivity of the component.

  3. Heat Dissipation: The braided structure of flexible copper bars allows for improved heat dissipation, making them suitable for applications where heat generated during electrical flow needs to be managed.

  4. Vibration Resistance: The flexibility and design of these bars make them resistant to vibration, which is important in applications where mechanical stress and movement are factors.

  5. Ease of Installation: Flexible copper bars are often easier to install than rigid bars, especially in applications with complex geometries or where space is limited.

Applications:

  1. Power Distribution: Flexible copper bars are used in power distribution systems to connect various components like switchgear, transformers, and busbars.

  2. Electrical Panels: They are commonly used in electrical panels and distribution boards to provide flexible and reliable connections.

  3. Grounding Systems: Flexible copper bars are employed in grounding systems to establish secure connections for grounding applications.

  4. Battery Connections: In applications involving batteries, such as in uninterruptible power supply (UPS) systems, flexible copper bars provide reliable connections.

  5. Electrical Equipment: Flexible copper bars are used in various electrical equipment and devices where a flexible and reliable conductor is required.

These flexible copper bars play a crucial role in ensuring efficient electrical conductivity, managing heat, and accommodating movement or vibration in electrical systems.

The use of flexible copper bars in electrical applications offers several advantages due to the unique properties of copper as a conductor. Here are some reasons why flexible copper bars are commonly used in various electrical and industrial settings:

  1. Conductivity:

    • Copper is an excellent conductor of electricity. It has high electrical conductivity, which means it allows the flow of electric current with minimal resistance. This property is crucial in electrical applications where efficient energy transfer is essential.
  2. Flexibility:

    • Flexible copper bars, as the name suggests, are designed to be pliable and easy to bend. This flexibility allows for easy installation in complex electrical systems, making them suitable for applications where rigid conductors might be challenging to use.
  3. Durability:

    • Copper is a durable and corrosion-resistant material. Flexible copper bars are designed to withstand various environmental conditions without degrading, ensuring a longer service life.
  4. Low Impedance:

    • The low impedance of copper ensures minimal energy loss during the transmission of electricity. This is particularly important in power distribution systems where maintaining efficiency and minimizing voltage drops is crucial.
  5. Heat Resistance:

    • Copper has good thermal conductivity and is resistant to high temperatures. Flexible copper bars can handle heat generated during electrical operation without significant degradation in performance.
  6. Ease of Installation:

    • The flexibility of copper bars makes them easy to install in tight spaces or areas with complex layouts. This can lead to faster and more straightforward installation processes, reducing labor costs and installation time.
  7. Versatility:

    • Flexible copper bars can be used in a wide range of applications, including power distribution, grounding systems, electrical panels, and more. Their versatility makes them suitable for various electrical setups.
  8. Reduced Maintenance:

    • Copper´s resistance to corrosion and its overall durability contribute to lower maintenance requirements. This can result in cost savings over time, as the bars are less prone to damage or wear.
  9. Compatibility:

    • Flexible copper bars are compatible with various connectors and fittings, allowing for easy integration into different electrical systems and components.
  10. High Current-Carrying Capacity:

    • Due to its excellent conductivity, copper can carry high current loads efficiently. Flexible copper bars are designed to handle significant current without experiencing significant voltage drops or excessive heat generation.

It´s important to note that the choice of materials in electrical applications depends on specific requirements, standards, and the nature of the electrical system. Flexible copper bars are often preferred where their unique propertiesalign with the needs of the application.

 
 
 
 

Welcome to our comprehensive range of copper electrical solutions designed to meet the diverse needs of various applications. Our offerings include a wide array of products such as Flexible Copper Bars, Copper Busbars, and Braided Copper Bars, providing reliable and efficient electrical conductivity.

For flexible and adaptable connections, explore our Flexible Copper Connectors and Flexible Copper Strips. These products offer versatile solutions for applications where flexibility is a key requirement.

Our Copper Busbar Systems and Copper Grounding Bars are engineered to provide stable and efficient grounding solutions, ensuring the integrity of electrical systems. Copper Conductor Bars, High Current Copper Bars, and Custom Copper Bars are designed to handle high electrical currents while maintaining durability and performance.

Tinned Copper Bars, Copper Shunt Bars, and Laminated Copper Bars offer specialized solutions for various industrial applications, providing corrosion resistance and enhanced conductivity.

To meet insulation requirements, consider our Insulated Copper Bars. These bars are designed to prevent electrical contact and provide added safety in diverse settings. Copper Flat Bars and Copper Ribbon Bars are available to suit specific design and space requirements.

For earthing solutions, our Copper Earthing Bars and Copper Flexible Jumpers offer reliable connections to the ground, ensuring safety and proper grounding.

Explore our Copper Busbar Assemblies, which are pre-assembled configurations for easy installation. Additionally, our Flexible Copper Busbar Solutions provide tailor-made options to meet the unique needs of your electrical systems.

Whether you are looking for standard products or customized solutions, our range of copper electrical products is designed to deliver quality, durability, and optimal performance. Discover the versatility and reliability of our copper bars and busbar solutions for your electrical applications.

 

Why should I buy Haydn Companies products?

There are several compelling reasons to consider purchasing Haydn Company´s products in the mentioned categories:

  1. Quality and Durability:

    • Haydn Company is known for producing high-quality products. The flexible copper bars, braided copper bars, and other items are likely manufactured using top-grade materials, ensuring durability and longevity.
  2. Customization Options:

    • If you require specific configurations or dimensions for your application, Haydn Company may offer customization options. This flexibility can be crucial in ensuring that the products meet your exact requirements.
  3. Expertise and Experience:

    • Haydn Company likely has a wealth of experience in the industry. Their expertise can translate into well-engineered products that conform to industry standards and best practices.
  4. Variety of Products:

    • The range of products listed, including flexible copper bars, braided copper bars, connectors, and more, indicates that Haydn Company likely provides a comprehensive selection. This variety allows you to source multiple components from a single reliable supplier.
  5. Application-Specific Solutions:

    • Haydn´s products, such as braided copper connectors and air/water-cooled cables, may be designed to cater to specific applications. Understanding your unique needs, the company may offer solutions tailored to your industry or project.
  6. Compliance with Standards:

    • Reputable companies adhere to international standards and regulations. Haydn Company´s products are likely designed and manufactured in compliance with relevant industry standards, ensuring safety and reliability.
  7. Riveted and Press Welded Shunts:

    • The inclusion of riveted laminated copper shunts and press-welded laminated copper shunts suggests that Haydn offers different types of shunts to accommodate various electrical requirements. This versatility can be advantageous for different applications.
  8. Responsive Customer Support:

    • A company´s commitment to customer support is crucial. Haydn Company may provide responsive customer service, assisting with inquiries, technical support, and ensuring a positive customer experience.
  9. Innovation and Technology:

    • Haydn Company may invest in innovative technologies and manufacturing processes. This commitment to staying current with technological advancements can result in more efficient and effective products.

Before making a purchase, it´s advisable to reach out to Haydn Company directly to discuss your specific needs, inquire about product specifications, and ensure that their products align with your project requirements.



Enhance Your Electrical System with Premium Copper Products from Haydn Company:


At Haydn Company we take pride in offering a comprehensive range of top-quality copper products designed to meet the diverse needs of your electrical applications. Explore our selection below:

  1. Earthing Straps:

    • Ensure a robust connection to the earth with our reliable and durable earthing straps.
  2. Earthing Bonds:

    • Establish secure bonds for effective earthing solutions in various electrical setups.
  3. Transformer Braid:

    • Our transformer braids are engineered for optimal conductivity and performance.
  4. Busbar Braid:

    • Facilitate efficient electrical distribution with our high-quality busbar braids.
  5. Flat Copper Braid:

    • Achieve a flat and reliable connection with our precision-engineered flat copper braids.
  6. Flat Flexible Copper Braid:

    • For applications requiring flexibility without compromising conductivity, our flat flexible copper braids are the ideal choice.
  7. Round Copper Braid:

    • Ensure a secure and rounded connection with our round copper braids.
  8. Rope Copper Braid:

    • Explore the flexibility and strength of our rope copper braids for versatile applications.
  9. Shielding Braids:

    • Enhance electromagnetic interference protection with our shielding braids.
  10. Knitted Copper Mesh:

    • Our knitted copper mesh provides a reliable solution for diverse shielding and grounding requirements.
  11. Braided Copper Busbar:

    • Optimize power distribution with our durable and efficient braided copper busbars.
  12. Braided Flexible Busbar:

    • Experience flexibility without compromising conductivity in your electrical connections with our braided flexible busbars.
  13. Flexible Braided Connector:

    • Our flexible braided connectors offer versatile solutions for various electrical connections.
  14. Insulated Flexible Busbar:

    • Ensure safety and performance with our insulated flexible busbars, ideal for diverse electrical applications.
  15. Water Cooled Cables:

    • Explore our water-cooled cables designed for efficient heat dissipation in demanding environments.
  16. Copper Laminated Flexible Connectors:

    • Achieve reliable and efficient connections with our copper laminated flexible connectors.
  17. Grounding Braids:

    • Our grounding braids provide secure grounding solutions for a range of electrical systems.
 
How to produce flexible braided and laminated copper bars?

Producing flexible braided and laminated copper bars involves several steps to ensure the quality, flexibility, and durability of the final product. Here´s a general overview of the manufacturing process:

  1. Raw Material Selection: The process starts with selecting high-quality copper wire or strips. The copper used should have high conductivity and be free from impurities.

  2. Wire Drawing (if applicable): If the copper bars are to be made from wires, the copper is drawn through a series of dies to reduce its diameter to the desired size.

  3. Braiding (for flexible braided copper bars):

    • Stranding: Multiple copper wires are grouped together to form a single strand or bundle.
    • Braiding: The copper strands are woven together using specialized machinery to create a braided pattern. The braiding process increases flexibility while maintaining conductivity.
  4. Laminating (for laminated copper bars):

    • Layering: Thin copper strips are stacked on top of each other to form a laminated structure.
    • Bonding: The layers are bonded together using heat and pressure. This process ensures a strong and reliable connection between the layers.
  5. Shaping and Cutting:

    • The braided or laminated copper structure is shaped according to the required dimensions. This may involve cutting, bending, or stamping the copper bars.
    • Precision cutting machines are used to cut the bars to the desired length.
  6. Surface Treatment:

    • The copper bars may undergo surface treatment processes such as cleaning, degreasing, or coating to improve corrosion resistance and surface finish.
  7. Quality Control:

    • Throughout the manufacturing process, quality control measures are implemented to ensure that the copper bars meet the required specifications.
    • Testing may include conductivity testing, dimensional inspection, visual inspection, and mechanical testing.
  8. Packaging and Shipping:

    • Once the flexible braided or laminated copper bars pass quality control checks, they are packaged according to customer requirements and prepared for shipping.

It´s important to note that the specific manufacturing process may vary depending on factors such as the desired specifications of the copper bars, the equipment available, and the production volume. Additionally, adherence to industry standards and regulations is essential to ensure the safety and performance of the final product.

 

Visit our website at www.flexcopper.com for more detailed information on each product and how Haydn Company can elevate the performance of your electrical infrastructure.